The Controls, Automation, & Electrical (CAE) Specialist is responsible for troubleshooting, servicing, and repairing automated systems, computerized systems, and robotic devices across the site. These systems include automated controls, robotic assembly devices, SCADA systems, industrial networks, and computer-controlled processes. This role provides technical support for controls, automation, electrical, and electronic systems within the production environment.

As a senior member of the CAE group, this role is expected to provide technical mentorship and guidance to Technicians, Mechanics, and Operators. Under the guidance of the Engineering Manager, the CAE Specialist will also be responsible for developing, designing, implementing, and validating projects and modifications related to electrical, electronic, programming, and automation systems. 

Key Responsibilities: 

• Perform routine and emergency diagnostic checks on automated systems, monitor performance, isolate problems, and execute repairs.
• Troubleshoot mechanical, electrical, computerized control systems, and industrial networking issues to identify and resolve faults effectively.
• Lead troubleshooting, servicing, and repairs of automated production equipment, infrastructure systems, and robotics.
• Design, build, document, and test control systems and process controls, including PLC, SCADA, and MES applications.
• Provide on-the-job technical guidance to Technicians, Mechanics, and Operators.
• Install, test, and calibrate level, temperature, and flow controls.
• Troubleshoot electrical systems, including PLC programs, motor VFDs, SCADA systems, and industrial communication   networks.
• Troubleshoot, modify, and maintain Programmable Logic Controllers (PLC) and Human-Machine Interfaces (HMI), including:
  • Allen Bradley (CompactLogix, ControlLogix, PLC 5, SLC 500, PanelView).
  • Siemens (S7-1200, S7-1500, TIA Portal).
  • Beckhoff (TwinCAT2, TwinCAT3, ScopeView)
• Demonstrate proficiency in SCADA, MES, and industrial networking (Ethernet/IP, Profinet, OPC UA, Modbus).
• Support predictive maintenance initiatives leveraging IIoT and automation analytics.
• Demonstrate working knowledge of electrical safety codes and risk assessment protocols, including:
  • NFPA 70E – Electrical Safety in the Workplace.
  • OSHA 1910 – Occupational Safety Standards for Electrical Work.
  • ISO 13849-1 & IEC 62061 – Functional Safety for Machinery and Control Systems.
• Create, organize, and maintain technical documentation related to automation systems and troubleshooting procedures.
• Perform other duties as assigned.

Key Relationships:

• Reports to: Engineering Manager
• Directly Collaborates with:

       o CAE Technicians (mentorship & training)

       o Maintenance & Engineering Teams

       o Production & Operations Teams

Key Performance   Indicators (KPIs):

• Technical skill development of CAE Technicians, measured through training completion and competency assessments.
• Troubleshooting effectiveness in resolving complex automation and electrical issues.
• System reliability improvements, reducing downtime and increasing equipment efficiency.
• Training documentation and standardization, ensuring consistency across the CAE team.
• Compliance with regulatory standards, including FDA, electrical safety, and corporate policies.

Qualifications:

• Experience:
  • High School Diploma or GED (required).
  • Bachelor’s degree in electrical engineering, Automation, or related field preferred (or 10+ years relevant experience without a degree).
  • Experience with PLC programming (Allen Bradley, Siemens, or Beckhoff).
  • Knowledge of SCADA, MES, and industrial networking (Ethernet/IP, Profinet, Modbus).
  • Electrical instrumentation and calibration experience.
  • Working knowledge of NFPA 70E, OSHA 1910, and functional safety standards.
• Skills:
  • Certifications in Automation (ISA CAP), PLC Programming (Rockwell), or Robotics (Fanuc, ABB, Okura).
  • Experience with SCADA systems (Wonderware, Ignition, FactoryTalk View).
  • MES experience (Manufacturing Execution Systems).
  • Industrial networking expertise (Ethernet/IP, OPC UA, Profinet).
  • Experience with predictive maintenance and IIoT technologies.
  • Proficiency with AutoCAD Electrical or EPLAN for documentation.
  • Technical knowledge and expertise with Tetra Pak and/or Stork aseptic filling equipment.
  • Strong understanding of electrical and mechanical operations for food processing and packaging systems.
  • Experience in aseptic processing and packaging systems.
  • Hands-on experience with vision inspection systems (e.g., Cognex, Keyence, Sick, Basler).

Role Impact:

The CAE Specialist plays a critical role in ensuring operational efficiency, production reliability, and equipment optimization by:

• Minimizing downtime through rapid troubleshooting and repair of automated systems.
• Improving system reliability and process efficiency by implementing automation improvements and controls optimizations.
• Supporting capital projects by developing and validating electrical, automation, and control system modifications.
• Ensuring compliance with safety standards, industry regulations, and best practices in automation and electrical systems.
• Driving technical development by mentoring Technicians, Mechanics, and Operators on automation technologies and troubleshooting techniques.
• Enhancing predictive maintenance capabilities by leveraging SCADA, MES, and IIoT (Industrial Internet of Things) technologies.