Job Purpose:
The Customer Quality Technician is responsible for managing internal and external quality concerns for assigned customers. Reporting to the Vice President of Quality through the Quality Manager, this role ensures customer satisfaction, compliance with quality standards, and continuous improvement in manufacturing processes.
Qualifications & Experience:
- High School Diploma or equivalent (GED/HSE) required.
- Additional technical training or certifications in quality, manufacturing, or engineering preferred.
- Experience in customer collaboration, blueprint reading, and quality system applications.
- Proficiency in Microsoft Office, ERP systems, and quality management software.
- Strong problem-solving, decision-making, and analytical skills.
Key Responsibilities:
Customer & Quality Issue Management:
- Address and resolve customer complaints professionally.
- Facilitate customer complaint kickoff meetings and support operations teams in problem resolution.
- Participate in customer events, pre-production planning, and product launches.
- Assist in Pilot and Lineside runs to proactively identify risks.
Process Documentation & Compliance:
- Review and update Process Flow, PFMEA, and Control Plans for accuracy.
- Ensure documentation aligns with customer requirements and internal quality standards.
Problem-Solving & Continuous Improvement:
- Conduct root cause investigations and implement corrective actions.
- Apply problem-solving methodologies such as RCA, 5 Whys, SWOT, and PDCA.
- Support cross-functional teams in resolving quality concerns.
Measurement & Inspection Support:
- Ensure proper disposition of non-conforming products.
- Use CMM, Micrometers, Calipers, Height Gauges, and Comparators for inspections.
- Interpret blueprints and GD&T specifications for quality assurance.
- Utilize Statistical Process Control (SPC) to monitor and improve process capability.
Data Management & Reporting:
- Prepare and present reports using Microsoft PowerPoint, Word, and Outlook.
- Collaborate with customers and suppliers on 8D, 5P, and 3P reports.
- Maintain accurate and timely data collection and reporting.
Leadership & Operational Support:
- Ensure timely disposition of suspect and non-conforming parts.
- Lead cross-functional team discussions to drive quality improvements.
- Provide backup support for Customer Quality Technicians as needed.
- Support overtime and special projects when required.
Tools & Equipment Utilized:
- ERP & Quality Systems: Plex, CM4D
- Software: Microsoft Office Suite (Excel, Word, Outlook)
- Measuring Instruments: Micrometers, Calipers, Height Gauges, Comparators
- Company Vehicle: Requires a valid driver's license for occasional travel
Work Ethic & Performance Expectations:
- Uphold enthusiasm, teamwork, integrity, and initiative.
- Demonstrate excellent attendance and punctuality.
- Follow established processes to minimize rework.
- Comply with safety regulations and PPE requirements.
- Support lean manufacturing and continuous improvement efforts.
Physical & Environmental Considerations:
- Frequent sitting, standing, and walking; occasional reaching, bending, and lifting up to 40 lbs.
- Exposure to hot and humid conditions, moving mechanical parts, and loud noise environments.
Travel Requirements:
- Occasional domestic/international travel may be required.
Protective Equipment Requirements:
- Mandatory PPE: Safety glasses, sturdy leather/steel-toed shoes, hearing protection.
- Additional PPE: Gloves when handling parts.