Description
This role is responsible for the entire build process, from the physical layout and mounting of components to the complex point-to-point wiring and final quality assurance testing. Success in this position requires a deep understanding of electrical principles, a commitment to safety and quality standards, and an exceptional eye for detail.
Key Responsibilities
Panel Fabrication and Mechanical Layout
- Interpret mechanical layout drawings and electrical schematics to precisely position and mount components within enclosures.
- Perform all necessary enclosure modifications, including drilling, tapping, and cutting openings for conduits, switches, and HMIs using hand and power tools.
- Ensure all components are laid out logically, providing proper clearance for wiring, maintenance, and ventilation in accordance with NEC and UL 508A standards.
- Lay out and affix terminal blocks, wire ducts, DIN rail, and other hardware.
- Provide feedback to the engineering team on how to make the design more manufacturable or cost effective.
Electrical Assembly and Wiring
- Execute complex point-to-point wiring of all electrical components, including PLCs, VFDs, motor starters, relays, power supplies, and control devices, based on detailed schematics.
- Ensure all wiring is routed neatly, organized in wire ducts, and properly bundled and labeled for clarity and serviceability.
- Select appropriate wire gauges and colors according to specifications and industry standards.
- Perform all wire terminations correctly, ensuring secure crimps and connections using calibrated hand tools.
Quality Assurance and System Testing
- Conduct thorough in-process and final quality checks to ensure the panel is built exactly to print.
- Perform point-to-point continuity testing using a multimeter to verify all wiring is correct and free of shorts.
- Conduct power-on tests to ensure the panel functions as designed, verifying indicator lights, switches, and basic I/O functionality.
- Identify and document any discrepancies between the build and the schematics, creating "as-built" red-line markups for the engineering team.
Safety and Workplace Organization
- Adhere strictly to all company safety policies and procedures, including Lockout/Tagout (LOTO) when applicable.
- Maintain a clean, organized, and safe work area at all times.
- Properly use and maintain all hand tools, power tools, and testing equipment.
- Communicate effectively with supervisors and engineers regarding project status, material needs, or any quality concerns.
Requirements
Required Qualifications
- High School Diploma or GED.
- Minimum of 3 years of hands-on experience building and wiring industrial control panels in a manufacturing or panel shop environment. ?
- Proven ability to read and interpret complex electrical schematics, wiring diagrams, and panel layout drawings. ?
- Proficiency with hand and power tools used in panel building (e.g., wire strippers, crimpers, drills, jigsaws, knockout punches). ?
- Strong understanding of basic electrical theory and common control components (relays, contactors, breakers, PLCs, VFDs).
- Exceptional attention to detail and commitment to producing high-quality, error-free work. ?
- Ability to work independently with minimal supervision.
Preferred Qualifications
- Associate degree or certificate in Electronics Technology, Industrial Maintenance, or a related technical field.
- Direct experience working in a UL 508A certified panel shop.
- Working knowledge of UL 508A and National Electrical Code (NEC) standards as they apply to panel construction.
- Experience with Allen Bradley, Siemens, or similar PLC and drive platforms.
- Forklift license or experience operating material handling equipment.
- Industry-recognized certification, such as the SACA Certified Industrial Control Panel Technician credential.
Technical Skills
- Schematic Interpretation
- Point-to-Point Wiring
- Component Layout & Mounting
- Hand/Power Tool Operation
- Electrical Testing (Continuity, Voltage)
- Wire Termination & Crimping
- Knowledge of PLCs, VFDs, Motor Controls
Professional Attributes
- Problem-Solving: Ability to identify and troubleshoot wiring errors or mechanical fitment issues during the build process.
- Meticulousness: A keen eye for detail to ensure every connection is correct and every wire is neatly dressed.
- Communication: Ability to clearly communicate with team members and engineers about technical issues and project progress.
- Time Management: Ability to manage workload effectively to meet project deadlines.
- Adaptability: Willingness to learn new techniques and work on a variety of custom panel designs.
What We Offer
- Competitive compensation commensurate with experience
- Comprehensive health, dental, and vision benefits
- 401(k) retirement plan with company matching
- Professional development support and certification opportunities
- Flexible work arrangements when appropriate
- Collaborative, innovation-driven, work environment
Salary Description
$23 - $28/hour