Metallurgical Engineer - Foundry
Description


Provide technical support across metallurgical characterization, failure analysis, and manufacturing operations. This role focuses on evaluating materials performance, supporting new alloy development, and validating industrial-scale processes.

You will assist in characterizing grinding media, clamping systems, and heat treatments, while supporting plant operations through testing, inspections, and data-driven analysis. The position also contributes to scaling alloys between facilities and validating performance through field trials and Customer Concern Report (CCR) processes.


Key Responsibilities


Technical & Analytical Support

  • Support failure analysis activities with the Senior Metallurgical Engineer, including report preparation and presenting findings to internal teams and customers. 
  • Perform metallurgical characterization of materials using laboratory and field data. 
  • Analyze performance data using statistical tools to compare prototypes against baseline or customer expectations. 

Laboratory & Testing Operations

  • Maintain, calibrate, and standardize laboratory equipment. 
  • Ensure laboratory organization, cleanliness, and proper stocking of consumables (5S principles). 
  • Generate clear, reproducible documentation, models, and technical reports. 

Product Development & Prototyping

  • Coordinate prototype manufacturing with plant personnel, ensuring traceability and documentation. 
  • Oversee prototype testing, characterization, and implementation of new practices. 
  • Support development of baseline products for R&D testing. 

Field Trials & Customer Support

  • Assist in planning and executing field trials at customer sites, including inspections, measurements, and prototype evaluations. 
  • Participate in root cause investigations and recommend corrective actions. 
  • Support Customer Concern Report (CCR) processes and on-site inspections. 

Cross-Functional Collaboration

  • Work closely with commercial teams, plant operations, quality, and product management. 
  • Coordinate activities within the Metallurgical Laboratory based on organizational priorities. 
  • Interface with customers and external laboratories as needed.

 

Key Competencies

  • Analytical thinking and problem-solving (statistical tools such as Minitab statistical software preferred) 
  • Ability to manage multiple projects across different sites 
  • Strong safety awareness in plant and mining environments 
  • Initiative, ownership, and autonomy 
  • Effective collaboration with technical teams and plant personnel


Position Requirements

  • Bachelor’s degree in Metallurgical, Materials, Mechanical, Chemical Engineering, or related field (Master’s preferred) 
  • 3–5 years of experience in product development, technical service, or applications engineering (foundry/mining preferred) 
  • Knowledge of wear mechanisms, metallurgy, and fracture behavior of cast/forged products 
  • Experience executing field trials in industrial environments 
  • Hands-on experience with: 
    • Sample preparation 
    • Hardness testing 
    • Dimensional inspection 
    • Basic metallography 
  • Strong written and verbal communication skills 
  • Ability to work in industrial environments (indoor/outdoor) and lift up to 50 lbs