The Pipe Fitter/Welder is responsible for performing daily welding and fabrication tasks as part of a team to ensure safe, productive, reliable, and cost-efficient maintenance of plant equipment and facilities. In addition, these positions provide field level support for reliability efforts, innovation, and continuous improvement. Performs duties in a safe manner that fosters good teamwork between maintenance and operations and is consistent with our vision of maintenance being a high-performance work team.
PRIMARY RESPONSIBILITIES
- Follow all Kensing corporate safety culture and procedures.
- Work in a safe manner to prevent injury to self or others.
- Practice safety and housekeeping in the performance of job duties.
- Performs ASME B31.3 pipe fitting and welding work.
- Utilize plasma, gas, or electric arc welding on various metallic materials together.
- Conduct hydrostatic on fabricated parts to verify weld quality and conformance to specifications.
- Utilize blueprints, schematics, manufacturer specifications and manuals to troubleshoot and repair piping and equipment.
- Complete preventive maintenance work and provide feedback on any issues.
- Requires carrying an off-shift pager for one week on a rotation basis to performs unscheduled and emergency repairs of production equipment as needed:
- Perform emergency welding tasks.
- Overhaul and installation of pumps, agitators, compressors, blowers.
- Performs general mechanical tasks including, but not limited to mechanical, pneumatic, and hydraulic troubleshooting and repair of production equipment.
- Performs troubleshooting of equipment failures and participates in root cause investigations of major or repetitive equipment issues.
- Perform all the necessary installation inspections and quality checks on new equipment.
- Provide feedback to planners on quality of job plan detail and accuracy.
- Follow SAP workflow process required for technician craft.
- Document actual time spent on work.
- Close notifications and TECO work orders, as required.
- Document work repair history – detailed description of what was done: “as found, as left”.
- Support and continually apply all Quality Improvement, Safety, Ecology, and Legal Compliance, policies, and procedures.
- Adhere to all GMP Standards/Requirements.
- All other duties as assigned.
KEY QUALIFICATIONS
EDUCATION:
Required: High School diploma or equivalent experience. Kensing recognizes schools accredited by the Council for Higher Education Accreditation. Technical training strongly preferred.
EXPERIENCE:
- 3+ years Pipe welding and fitting experience.
- 2 + years of related maintenance experience in an industrial setting.
- 5 + years in a manufacturing environment.
KNOWLEDGE/SPECIALIZED SKILLS:
- Maintain ASME Sect. IX welding certifications for various processes, positions, and materials:
o GTAW, SMAW
o Carbon Steel,304L/316L Stainless Steel
- Read and create as-built drawings.
- Familiarity with Precision maintenance practices.
- Reads and interprets equipment manuals and work orders to perform required maintenance and service.
- Capability to perform basic mathematics, including fractions, decimal, and minor algebra.
- Prior SAP experience is preferred.
- Strong problem solving and troubleshooting experience.
- Prior experience with Predictive Maintenance (PdM), Preventive Maintenance (PM) and Condition Monitoring programs with exposure to Process Safety Management (PSM) is preferred.
- Demonstrate competency of Microsoft Office products.
- Adhere to all GMP Standards/Requirements
- Other Duties as Assigned
ESSENTIAL FUNCTIONS:
- Communicate with supervision and Production.
- High sense of urgency
- Deal effectively with the unknown and unexpected and possess the ability to handle non-routine and emergency activities, such as plant shutdowns, start-up, commissioning, etc.
- Be able to lift 60 lbs., walk, sit, squat, bend, push/pull with arms/legs, body, reach overhead, stoop.
- Be able to wear full-face and half-face respirator.
- Available for flexible hours and overtime as required to support Maintenance activities including shutdown both planned and un-planned.
- The process problems include dealing with the technical difficulties of corrosive and hazardous chemicals and operating temperatures up to 2400°F.