Description
- Supervise daily spool fabrication activities, including fit-up, welding, cutting, assembly, and preparation for inspection.
- Assign personnel and equipment to production activities based on workload, priorities, and employee qualifications.
- Monitor production progress and ensure spool fabrication meets established schedules and production targets
- Review fabrication drawings, isometric drawings, weld maps, material specifications, and work instructions.
- Coordinate work sequencing to minimize delays, material shortages, equipment conflicts, and rework.
- Monitor shop floor productivity and identify opportunities to improve efficiency and throughput.
- Ensure completed spools are properly identified, marked, protected, and prepared for the next stage of production or shipment.
- Promote and enforce a strong safety culture throughout the fabrication area.
- Ensure employees follow company safety policies, OSHA requirements, and applicable oil and gas industry standards.
- Conduct or participate in daily safety meetings, toolbox talks, and job hazard assessments.
- Identify and correct unsafe working conditions and behaviors.
- Ensure proper use of PPE, lifting equipment, welding equipment, cutting equipment, and other shop machinery.
- Report and investigate safety incidents, near misses, and hazardous conditions as required.
- Ensure fabrication activities comply with approved drawings, welding procedures, quality plans, and customer specifications.
- Coordinate with Quality Control and Welding Inspectors for required inspections and testing.
- Verify proper material identification and traceability throughout the fabrication process.
- Monitor weld quality, dimensional accuracy, fit-up, and overall workmanship.
- Help identify the causes of defects, rework, and nonconformances and implement corrective actions.
- Ensure required documentation, inspection records, weld records, and production paperwork are completed accurately.
- Lead, coach, and develop pipe fitters, welders, helpers, fabricators, and other assigned personnel.
- Monitor employee performance, attendance, productivity, and adherence to company policies.
- Ensure work is assigned according to employee qualifications, certifications, and experience.
- Provide training and mentoring to improve employee skills and performance.
- Address performance issues professionally and escalate disciplinary matters according to company policy.
- Maintain effective communication with employees across shifts and departments.
- Coordinate with Materials/Warehouse personnel to ensure required pipe, fittings, flanges, valves, and other components are available.
- Monitor material usage and help prevent waste, damage, and loss.
- Ensure tools, welding machines, cranes, forklifts, and other equipment are properly maintained and available for production.
- Report equipment problems and coordinate repairs or replacements as needed.
- Review daily and weekly production schedules and establish priorities for the fabrication team.
- Communicate production status, delays, manpower requirements, and material shortages to management.
- Track spool completion and production performance.
- Participate in production planning meetings and provide realistic completion estimates.
- Maintain accurate shift reports, production records, and other required documentation.
Requirements
- High school diploma or equivalent required.
- 5+ years of experience in pipe spool fabrication, oil and gas manufacturing, industrial construction, or a related field.
- Previous supervisory or lead experience in a fabrication environment.
- Strong understanding of pipe fabrication, fit-up, welding, and spool assembly.
- Ability to read and interpret piping isometric drawings, fabrication drawings, weld maps, and material specifications.
- Knowledge of welding processes, including SMAW, GTAW, GMAW, or FCAW.
- Working knowledge of dimensional requirements, tolerances, weld symbols, and piping components.
- Understanding of OSHA and general industrial safety requirements.
- Strong organizational, communication, and problem-solving skills.
- Ability to prioritize multiple jobs and meet demanding production schedules.
- Experience working with ASME, B31.3, API, AWS, or other applicable industry standards.
- Experience with carbon steel, stainless steel, alloy, and specialty piping materials.
- Experience in high-pressure or process piping fabrication.
- Previous experience working with quality management systems and inspection requirements.
- Welding or pipe-fitting certifications are a plus.
- Experience supervising multiple crews or shifts.
PHYSICAL ENVIRONMENT:
- This position is a manufacturing role with most of the work performed in our shop, which is a heavy construction and fabrication environment.
- Must be able to tolerate exposure to varying non-climate-controlled conditions, as this is a manufacturing environment.
- Must be able to withstand at least 10 hours of standing and walking.
- Must be physically able to climb ladders, bend, stoop, squat, and crawl into awkward spaces.
- Specific vision abilities required by this job include natural or corrected close vision, distance vision, depth perception, and the ability to adjust focus.
- Must possess the ability to work in a team environment with regular and predictable attendance.
- Must be able to lift 50 pounds without assistance.
- Must be able to follow all safety protocols.