Position Summary
To assist in managing all aspects of maintenance activities and upkeep of plant in a safe and efficient manner, that meets or exceeds customers’ expectations.
Basic Responsibilities:
- Work, act, think and converse in terms of improving quality and eliminating waste in his/her process.
- Stop any operation that is not producing products to customer expectations or is in violation of approved quality and safety standards.
- When it is down or not performing to standard via electronic testing, etc.
- Perform maintenance machine repairs and preventive maintenance
- Responsible for ensuring that the day-to-day operation of the machine is consistent with the policies and procedures which make up the Quality System.
- Continuously improving the process as an individual and as a team member Ensures all environmental standards and requirements are met
Specific Duties:
- Responsible for creating an environment of Teamwork focused on producing quality products.
- Ensures machine Preventive Maintenance (PM) is performed according to the schedule
- Completes all required tracking forms (Hot Work, Work Orders, etc.)
- Sets the example of safe operation by following established safety guidelines; Follows established safety guidelines; holds self and others accountable
- Use shop tools, hand tools, equipment manuals, blueprints, schematics for trouble shooting and diagnosing equipment failures.
- Initiates and supports improvement initiatives
- Chair of Safety Board
- Complete all purchase orders for approval
- Other duties as instructed by Maintenance Lead and/or Plant Manager.
- Manage verification, validation, and best practices in IPL’s Food Safety Plan as determined by the Food Safety Management System.
- Manage Personnel Processing Practices in IPL’s Food Safety Plan as determined by the Food Safety Management System.
Authorities:
- Makes "run / don't run" call with input from plant manager and team leader.
- Ensure everyone has the proper Personal Protective Equipment (PPE)
- Meets preventative maintenance schedule (% performance to schedule plan) Meets safety targets and audit timelines.
MINIMUM QUALIFICATIONS
Knowledge:
- Basic machine functions
- Safety, Environmental, Quality and Company Policies
- Reading, writing, and arithmetic
- Understanding blueprints, schematics, welding, wiring and basic trouble shooting of equipment.
Physical Dimensions:
Work is medium difficult. Motors weighing approximately 40-50 pounds must be handled but not carried more than a few feet. All others must be lifted with proper chain hoist.
Environmental:
(Air Permit, Hazardous Waste, Storm Water, etc.)
If any non-compliance issues are noted by this person, they should be addressed immediately. If they cannot be addressed immediately, the issue is to be documented, and a corrective action plan developed with the assistance of the Team Leader and Production Manager. The operator will assist in ink, person and mounting duties when needed.
Competency
Competency & Competency Description:
- Customer Focus - dedicated to meeting the expectations and requirements of internal and external customers; uses firsthand information for improvement activities
- Drive for Results - consistently one of the top performers; very bottom-line oriented; steadfastly pushes self and others for results
- Directing Others - establishes clear directions; lays out work in a well-planned and organized manner; maintains two-way dialogue with peers on work and results; clearly communicates
- Problem Solving - Uses logic and methods to solve difficult problems with effective solutions; looks beyond the obvious and does not stop at the first answers
- Functional / Technical Skills - Has the functional and technical knowledge and skills to do the job at a high level of accomplishment
- Learning on the Fly - Learns quickly when facing new problems; a relentless and versatile learner; open to change; analyzes both successes and failures for clues to improvement; experiments and will try anything to find solutions; enjoys the challenge of unfamiliar tasks; quickly grasps the essence and the underlying structure of anything
Best Practice
- Performs quality inspections
- Monitors customer complaints
- Utilized Job Plan tool to monitor results versus plan
- Job Plan tool
- Utilizes checklists and guides
- Problem solving techniques
- Barrier log
- Lessons learned