Description
Essential Job Functions:
- Programs, setup and runs 5-axis CNC grinding machines for production and prototypes projects that would include, but not limited to stainless steel orthopedic rasps, reamers, drills, trocars, hip stem broaches, etc.
- Provides support to engineering when specifying and developing print and work instructions for the grinding department
- Provides an advanced level of machining techniques on a 5-axis CNC grinder
- Streamlines setups for optimum efficiencies
- Understands tool detection, wheel presetting and probing in a 5-axis CNC grinder
- Responsible for maintaining machine uptime and efficiency metrics
- Troubleshoots and resolves issues, escalating non-conformances to the appropriate personnel
- Detailed documentation of all measurements, counts, etc. on all shop floor documentation
- Exhibits good documentation practices (GDP) and good manufacturing practices (GMP)
- Completes first article and in-process inspection procedures utilizing inspection equipment (micrometers, calipers, drop indicators, profilometers, comparators’, etc.) Experience with an Accu-edge Cutting Tool Inspection system, Vision Gage, MicroVu, or Hexagon CMM a plus.
- Advanced blueprint reading skills and understands GD&T
- Mentors level I and II machinists. Frequently monitors compliance to the operation policies and procedures as they develop their skills and expertise.
- Interacts with programming, engineering and quality in regards to production and prototype projects
- Utilizes SPC as a process monitoring and problem solving technique
- Ability to work with difficult materials (the majority of the projects are stainless steel)
- Cross trains in other departments to learn new skills
- Runs multiple CNC machines to improve efficiency and utilization
- Completes machine maintenance per the specific machine maintenance checklist
- Reads, understands, and follows work instructions
- Buffs, deburrs, and visually inspects components under a microscope
- Participates and drives Operational Excellence/Lean Initiatives including, but not limited to product process improvement projects, Common Cent$ projects, A3 projects, 5S projects and sustainability, etc.
- Understands and complies with the company policies, and the employee manual
- Adheres to all safety policies
- Supports and complies with the company’s Quality System, ISO, and medical device requirements
- Completes all other work duties as assigned
Requirements
Minimum Requirements, Education & Experience
- 3-5 years’ experience on a 5-axis CNC grinder
- Two-year machining or technical degree (or a minimum of 4 years of experience machining medical components with tight tolerances)
- High School diploma or equivalent
- Ability to read, comprehend, follow, and document work instructions, standard operating procedures, shop documentation, and training documents
- Advanced math skills including trigonometry
- Experience with an ERP system
- Mechanical aptitude
- Dexterity and hand and eye coordination
- Attention to detail
- Strong problem solving skills
- Ability to prioritize work and manage multiple tasks
- Ability to take direction from the area manager
- Ability to collaborate and assist team members, provide input to the area lead, and attend and participate in meetings
- Ability to cross train in other areas of production when required