Plant Operations Manager
Description

 

POSITION   SUMMARY:

 

Lead a team of 140+ production employees in the  manufacturing of goods in the Houston plant. Maintain a safe work environment while leading the team to deliver a  high-quality product, on time, with best in industry costs! This is a 24/7 operation.


The Houston plant has safety, quality, materials, maintenance, and HR supporting functions. It is the responsibility of these functions to develop & improve processes that support a more optimal production process. It is the responsibility of the   production/operations team to lead people and execute the processes defined by the supporting functions and to deliver on the established metrics.

 

WORKING   RELATIONSHIPS:

 

Directly Reports to: Plant Manager 

Direct Reports: 2nd Shift Production Superintendent & Production Supervisors (6)

 

ESSENTIAL   JOB FUNCTIONS, DUTIES, AND RESPONSIBILITIES:

 

Leadership (50% of time):

  • Building relationships
  • Communicating and aligning team to vision
  • Setting goals and objectives & regular performance   management
  • Career/personal development of team
  • Recognition/appreciation
  • Disciplinary action
  • Weekly 1 on 1’s
  • Develop supervisors into excellent leaders: so they do   all the things above and spend most of their time on people as well

Responsibilities/Duties:


People

  • Promote a culture of trust, integrity, care within the plant
  • Resource planning: Set appropriate staffing levels and coordinate with HR to fill/maintain   positions
  • Responsible for turnover metric within production team

Safety

  • Create & maintain a safe work environment
  • Comply with environmental standards set by the safety team

Quality

  • Ensure products meet quality standards defined by quality department
  • ASTM/Industry standards
  • Process CTQs

Oversee all production processes 

  • Monitor production to resolve issues – hold supporting functions accountable to action when needed
  • Develop, implement, and lead daily operating rhythms (MDI).  Ensure Daily meetings between supervisors and each department, daily cross   functional shift meetings, support at plant staff meetings.

Participate in plant strategy development – establish a team,  structure, processes that will support plant/business metrics

  • Participate in annual budget process
  • Own productivity & OT metrics
  • Own adherence to schedule metrics
  • Own production consumables & supplies budget
  • Report/Present to upper management 


Requirements

 EDUCATION, QUALIFICATIONS AND EXPERIENCE 

  • Deep knowledge of production management
  • Previous experience managing teams of 100 or more
  • Understanding of quality standards and health & safety regulations
  • Knowledge of performance evaluation and budgeting concepts
  • Experience in reporting on key production metrics
  • Proficiency in MS Office
  • Strong people skills with an outgoing, friendly, and positive attitude
  • Detail-oriented with excellent organizational, management and leadership skills
  • Able to oversee multiple competing tasks and priorities and perform quality work efficiently with minimal supervision
  • Outstanding communication ability
  • Strong decision-making skills and a data/results-driven approach; attention to detail

REQUIRED     EDUCATION/CERTIFICATION:

  • Bachelor’s degree in business or engineering
  • Minimum 6 years’ experience in production, manufacturing operations, or other related fields
  • Knowledge of production tools and equipment
  • Knowledge of principles, concepts, theories, and practices of area of responsibility, (Lean Manufacturing, Kaizen, Six Sigma)
  • Bilingual (English/Spanish) preferred