Summary: The RAS Folding Machine Operator is responsible for operating advanced folding machines, such as the RAS TURBO-bend or other RAS systems, to produce precise metal components. The role involves setting up the machine, programming or adjusting settings, monitoring operations, and ensuring the quality of folded parts meets specifications. Operators work in manufacturing environments, including metal fabrication shops, architectural metal production, or OEM manufacturing, ensuring efficient and accurate production while maintaining safety standards.

Essential Duties & Responsibilities: 

• Configure RAS folding machines (e.g., TURBO-bend) by adjusting folding beams, stop systems, and tooling according to job specifications.
• Use the machine’s Touch screen control system or similar software to program parts, inputting flange and angle dimensions for automated bending.
• Select and install appropriate tools, such as the Crown Tool for radius bending, and adjust settings for material thickness and bend accuracy
• Operate the folding machine to bend steel blanks (up to 1.5mm for TURBO-bend) or other materials, ensuring precise folds in both positive and negative directions.
• Load and unload sheet metal blanks, using automated features like optical sensors and robotic integration when applicable.
• Monitor machine performance to ensure optimal speed, accuracy, and repeatability, adjusting settings as needed to maintain quality.
• Inspect finished parts for accuracy, checking for defects and ensuring compliance with customer or engineering specifications.
• Perform measurements using precision tools to verify bend angles, dimensions, and tolerances.
• Perform routine maintenance on RAS folding machines, such as cleaning, lubricating, and checking for wear on components like folding beams or stop fingers.
• Troubleshoot minor mechanical issues, such as misalignments or jams, and report major malfunctions to maintenance teams
• Ensure the machine is in optimal condition to prevent downtime and maintain production efficiency.
• Work closely with quality control, maintenance, and supervisory teams to ensure smooth production processes.
• Train or assist less experienced operators or assistants in machine operation and safety procedures.
• Communicate effectively with team members to coordinate product changeovers and optimize production schedules

Qualifications & Requirements:

Education: High School Diploma/GED required; technical training in manufacturing or machine operation is a plus.

Experience: Minimum of 6 months’ experience in manufacturing or machine operation, preferably with folding or bending equipment. Experience with RAS systems or similar CNC controlled machines is a plus.

Reading Ability: Must be able to read and understand English

Skills:

• Proficiency in operating and troubleshooting folding machines, ideally with knowledge of CNC controls or software like Touch & More.
• Ability to read technical drawings, blueprints, or work order specifications.
• Basic mathematical skills for measurements, conversions, and programming adjustments.

Physical Demands:

The physical demands described here are representative of those that must be met by an employee to successfully perform the essential functions of this job. While performing the duties of this job, the employee is regularly required stand 8-10 hours per shift, lift up to 50 lbs., and handle large and bulky parts.

Work Environment:

The work environment characteristics described here are representative of those an employee encounters while performing the essential functions of this job. Employees are subject to high noise levels, physical hazards due to moving equipment and machinery, Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions. PPE (Personal Protective Equipment) must be always worn. 

EOE

Benefits Include: Medical Insurance, Dental Insurance, Vision Insurance, Disability Insurance, Life Insurance, Vacation, PTO, and 401(K).